Counter-profiled

Conventional and CNC counter-profiling machines for PVC profiles

Conventional and CNC counter-profiling machines, also known as end-milling machines or counter-moulding machines, are designed for high-precision profiling. Precision is key in counter-profiling, end-machining and counter-moulding. When PVC profiles need to fit together perfectly, a reliable and stable solution is essential.

The technology ensures that profiles are manufactured exactly to specification, resulting in a very high and consistent standard of quality.

Our counter-profiling machine has been developed for demanding applications. Whether for small batches or large quantities, the machine delivers consistent and repeatable results.

CNC counter-profiling for complex shapes and tolerances

With CNC control, complex shapes and tight tolerances can be achieved effortlessly. This makes CNC counter-profiling the ideal choice for manufacturers of high-quality PVC products.

CNC machining makes it possible to produce rounded counter-profiles, combined with end-face machining and counter-moulds. All this is carried out with a very high degree of precision and at a high machining speed.

In addition, CNC counter-profiling can also be used to create a wood-effect joint (HVL). This offers additional aesthetic and technical possibilities within PVC joinery.

Suitable for milling mullions and HVL joints

These machines use milling heads and are therefore particularly well suited to the milling of mullions. Furthermore, CNC machines can also produce HVL joints with a high degree of accuracy.

The well-known stable and robust design of Soenen Hendrik ensures very high precision and a fast, stable milling speed, even during intensive use.

Advantages of a PVC counter-profiling machine

When you choose a counter-profiling machine, you save time, increase your flexibility and ensure consistent quality. Some key benefits include:

• Outstanding precision in every operation

• Increased production capacity thanks to efficient automation

• Reduced risk of errors thanks to stable CNC control

• Machining of complex shapes such as HVL, rounded profiles and combinations of straight and angled sections

• Capability to machine a wide range of profile complexities

CNC counter-profiling improves the fit of PVC components and eliminates the need for manual work. This results in lower production costs, less rework and a consistent end result across all production runs.

How does counter-profiling work with PVC profiles?

Depending on the type of machine, one or more profiles can be milled in a single cycle. The machining can be carried out in a straight, angled or circular direction, depending on the desired joint and profile shape.

The form cutters and profile cutters, together with the milling sets, are developed, technically engineered and manufactured by Soenen. Based on the cutter shapes, the milling sets are specifically designed to ensure maximum precision and repeatability.

On CNC machines, the milling path is controlled via a job file. Manual input remains possible, which offers extra flexibility for bespoke work or specific applications.

Applications of counter-profiling in PVC profiles

Counter-profiling is used in a wide range of situations where a perfect fit is required, such as:

• End machining
  Mullions
  HVL joints
  Mullions requiring rounding
  Profiles with complex end machining

Service and support for PVC counter-profiling

At Soenen Hendrik, we manage the entire process in-house. This is how we make a difference.

• Design & Engineering: We develop our CNC machines entirely in-house, from the initial concept through to the detailed plans.

• Production & Assembly: The construction and assembly of the machines takes place in-house or under our close supervision.

• Software Development: The essential control software is also developed by our own team and specifically tailored to the machines.

• Integration & Service: We integrate the machines into complete production lines and offer you direct, expert service straight from the source.

• Thanks to this approach, we guarantee you a seamless process, maximum quality and the flexibility to respond perfectly to your specific production requirements.

• At Soenen, you as the customer are our priority. You always deal directly with the machine manufacturer. This not only guarantees the most accurate information, but also fast, efficient service and the assurance that your requirements are immediately understood and implemented by the right expert.

Why choose CNC counter-profiling from Soenen Hendrik?

• Soenen Hendrik is renowned for its reliable and innovative solutions in the plastics processing industry. By choosing their aluminium sawing and machining machines, you benefit from:

• Quality: High-quality machines that meet industry standards.

• Innovation: Continuous development and integration of the latest technologies.

• High capacities and very high stability.

• High-speed solutions

• Option for modular solutions

• Support: Comprehensive technical support and after-sales service. Short lines of communication.

• Soenen Hendrik possesses a wealth of expertise

• Fanuc control systems from Japan: renowned for their performance, stability, reliability and R&D.

• Direct contact with the machine manufacturer.

• Everything is done in-house; a one-stop shop that ensures you’ll find the right point of contact at Soenen for any enquiry. This also applies to software.

At Soenen Hendrik, we listen to our customers and develop production lines that are perfectly tailored to the needs of the market. Working closely with pilot customers, we are constantly developing innovative solutions for the manufacture of windows and doors. Thanks to our decades of experience, technical expertise and flexible approach, we can tailor every project to the customer’s specific requirements — from design to installation. In this way, we guarantee quality, efficiency and performance in every line that leaves our workshop.

Our machines are tested very thoroughly in collaboration with the customer at Soenen’s production workshop, ensuring that every production line is perfectly calibrated before delivery. In addition, the customer receives comprehensive training even before delivery, enabling them to become fully familiar with the system. As a result, the on-site commissioning process runs extremely smoothly and the system can be brought up to full production capacity very quickly.