Soenen®

ALU Machines & centers

Horizontal CNC-controlled 4-head press for aluminium

type Q4 ALU

TECHNICAL OPTIONS AND FUNCTIONS

Pressing a window (4 90° angles) in one cycle 

  • Manual positioning of profiles on the preparation table.

  • Automatic pressing of the 4 corners of the window after scanning the barcode of one of the 4 profiles. Digital positioning of the 4 press heads.

  • Movable heads can open to the right or left (to be defined), depending on the infeed direction

  • Fully automatic output of the pressed window

  • Profile-independent 4-head press (no manual adjustment or backfilling required)

Presses (doors) with or without threshold (2 90° angles)

  • When pressing a door with or without a threshold, 2 pressing heads can be used to form a "U" shape

Small windows

  • When pressing very small windows, it is possible to press a window with a single head (shrink in 4 cycles) - to be discussed with SH engineer

Possibilities

  • Press is profile-independent, all computer-controlled (with or without window programme)

  • Min/max dimensions profile-dependent (to be discussed with SH engineers during pre-study)

  • Perfect press quality with very stable pressed corners

  • Press heads positioned by 3 digital axes with 1/10 mm tolerance (2 vertical axes and one horizontal axis).

  • Press parameters can be set individually for each press head on the control panel screen.

  • Electronic setting and control of press parameters on the screen

  • The positions of the machine's two upper press heads can be set individually from the screen to guarantee four perfectly straight angles.

  • No tool change required for different profiles (within the same frame)

  • Central support for large dimensions with automatic positioning

Composition of shrinkage heads

The machine consists of 38 numerically controlled axes as follows:

  • each press head has 8 axes:

    • 1  Z-axis to set height of both press knives

    • 2  X-axes to set position of press knives vs.v exterior reference

    • 2  Y-axes to adjust  depth of press knives

    • 1 axis  to set height of exterior frame reference

    • 2 axes  to set height and depth of interior stop 

  • to set size of frame to be pressed 4 axes:

    • 2 X axes  to set width of frame 

    • 2 Y axes to set height of frame  

  • input unit for press machine

    • 1 axis for setting width or height of frame to be assembled

  • output unit after press machine

    • 1 axis for setting width or height of frame to be evacuated after press 

Replaceable nylon tables and plugs


Faultless production through automation

  • File from the window programme via barcode reader

  • Frame and wing can be pressed without adjustment or tool change

  • Data input: via keyboard or computer network (from your window programme)

  • Possibility of one production report per day

 

Execution with flip table

Suitable for the future

  • Traditional, uncompromising construction by Soenen Hendrik

  • Quality, reliability, technical capability and cost savings built into the design from the start

BENEFITS

Save time

  • No more wasted time or operator errors. All parameters can be generated from the framework programme.

  • No more adjustments by profile type

Cost reduction

  • Low maintenance costs and long service life. Traditional construction without compromises: hardened and ground guides,

  • Maximum production volume at minimum cost.Ease-of-use and long life

  • Minimal quality cost (high productivity and minimum loss)

  • Quality design and construction ensure precision, efficiency and error-free production.

  • Reserve parts. Use of standardised ISO parts.

  • Use of FANUC numerical controls, drives and servomotors, a guarantee of quality and reliability (availability of parts guaranteed for many years)

ELECTRONIC SYSTEM

  • Machine control by FANUC numerical control

  • Newest generation computer(s)

  • Upload files via computer network (with barcode reader)

  • Diagnostic system on screen

  • Internet connections to Soenen factory (fast after-sales service)

  • Possibility of troubleshooting using augmented reality (3D glasses)

SECURITY

  • All Soenen Hendrik machines comply with the strictest CE safety standards.

  • Machine including protection around the machine

IMPORTANT

  • Machine programming is included in the price.

  • If the machine is connected to a window programme, it does not include: the connection to that computer system, the window programme itself or any modifications or add-ons required to control our alupers.

INCLUDED

  • PC plus Soenen Hendrik software for machine control

  • Starting up and adjusting the machine

  • CE standard protection

  • Max profile height +- 200mm / max profile width +- 120mm / max press height +- 180 mm

  • Study of the necessary technical profiles and programming of 30 profiles

  • Barcode reader and programming

  • Internet connection (internet subscription not included)

  • Generating a daily file with accurate indication of production output

  • Training (at Soenen Hendrik and client) transport and installation

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